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USB data line,data wire tied everyone up everyday
Time:2021-09-29
Views:915
USB data line,data wire tied everyone up everyday
USB data cable plays an important role in our life. Without it, our mobile phones will not be able to charge, our cameras will lose power, etc. there will be many such problems. It can be said that such a small data cable has entered our thousands of households. So how is such a small data line produced? Compared with what we all want to know, let‘s briefly introduce it.
In terms of welding methods, at present, the welding of USB data cable is roughly divided into two types: one is pure manual welding, and the other is machine welding. As far as manual welding is concerned, it is also quite troublesome to produce a USB data cable. There should be more than 100 optical processes, from wire cutting to peeling, pre tin, wire head cutting, flux coating, welding, testing, etc.
At present, large enterprises such as Foxconn have already eliminated this production mode. They have completely adopted machines for welding, which not only saves manpower, but also greatly improves production efficiency, but also ensures product quality.
1、 Manual welding
Workers hold electric soldering iron in one hand and cut wire in the other hand for welding. This is the most original welding method, which is inefficient, wastes a lot of manpower and material resources, and the quality can not be guaranteed. Therefore, in today‘s efficiency oriented society, this mode of production is gradually eliminated.
2、 Machine welding
There are two or three methods of machine welding, which are introduced below
1. A single automatic soldering machine is used for welding
The method is to use the current automatic soldering machine for welding. We make the tooling fixture in advance, fix the USB to the fixture, and then put it together with the fixture on the automatic soldering machine for welding. A fixture can place a variety of products, so that one person can basically operate a machine. It is characterized by good welding quality and good output. It can weld a point in about one second. It will be more suitable for factories that do not pay much attention to efficiency.
3. Multi head automatic soldering machine is used for welding
The method is to use a PLC to control 4 to 8 soldering iron heads to weld at the same time, so as to ensure that one or two products can be produced at one welding point. The premise is also to do a good job in the product fixture in advance, and there should be many people to arrange the line in the front section.
.jpg "laser welding for usb cable")
It is characterized by fast welding speed and high welding quality, which can greatly save manpower. It is very suitable for enterprises with large quantity and efficiency. At present, this multi head welding is a popular welding method, which can add the processes of wire drawing, pre tin and cutting in the front section, and can use manipulator for loading and unloading. Therefore, it is a stage with high automation ability at present.
3. Welding shall be carried out by hot pressing
The so-called hot pressing is the form of our common hot pressing machine. It comes down at the same time and welds four solder joints at one time.
At present, there are also people using this method, but it is not very mature. The main reason is that the quality of welding products can not be guaranteed, and the defective rate is relatively high.
It is characterized by small one-time investment and fast welding, but the defective rate is relatively high. Therefore, there are few manufacturers using this way of welding at present.
At present, there are also people using this method, but it is not very mature. The main reason is that the quality of welding products can not be guaranteed, and the defective rate is relatively high.
It is characterized by small one-time investment and fast welding, but the defective rate is relatively high. Therefore, there are few manufacturers using this way of welding at present.
.jpg "automatic laser welding machine")
The above is basically the welding method used by the USB data cable at present. Through my introduction, you basically have a general understanding.
Above content writed by Howweld.Howweld Team provide laser processing equipment with service,provide suitable laser welding,laser cleaning solution.Contact email:info@howweld.com
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